Global Industrial Manufacturer — ML-Driven Global Workflow

Labeling & graphics | ~30 locations worldwide

Trusted by enterprises across

Thirty factories, thirty ways of working

A global industrial client faced heavy customer pressure to commoditize what had been a bespoke service. Roughly 30 locations worldwide — acquired over years — each ran independent processes with a high-cost legacy workforce. A disruptor threatened to automate 90% of the workflow before they could.

Fragmented by acquisition

Roughly 30 locations acquired over the years each ran independent processes on a costly legacy workforce.

Fragmented by acquisition

Roughly 30 locations acquired over the years each ran independent processes on a costly legacy workforce.

A three-step transformation plan

We developed and pressure-tested a three-step transformation plan: (1) unify the process and segment work by skill tier and automation potential, (2) build a fully automated global workflow network where work flows between sites based on cost and capacity, (3) consolidate the physical footprint — close higher-cost facilities, addcapacity where it pays.

Unify and segment

The process was unified and work segmented by skill tier and automation potential.

Automate the network

Integrated across two hemispheres

Consolidate the footprint

Higher-cost facilities were closed and capacity added where it paid off.

When acquisitions leave you with thirty factories and thirty ways of working.

Global Industrial Manufacturer

Bespoke, made scalable

The transformation plan turned a fragmented, high-cost operation into a unified network.

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15%+ reduction

Fixed cost restructured across the network

~30 sites

Integrated across two hemispheres

Scaled Ops

Commoditized processes once thought bespoke

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